Clayton is globally recognised as a pioneer in steam generation, providing steam generators that offer exceptionally fast start-up, high efficiency and outstanding safety. It’s the top choice for industries where reliability and stable steam supply are essential.
Unlike traditional firetube boilers, Clayton uses a unique monotube coil design, allowing steam to be produced in minutes instead of hours.
Clayton Steam Generators produce saturated steam from 100kW up to 13MW and can produce even superheated steam boilers.
Available steam pressures starting from 7 bar. g and up to 200 bar.g.
Making steam is simple. Making steam with maximum efficiency is Clayton's speciality.
Founded in 1930, Clayton is a worldwide company with 4 manufacturing plants, as well as subsidiary companies and distributors throughout the globe. Clayton generators produce steam of the highest quality, while being compact to fit into any space. In addition, they work in a flexible way, without wasting time and energy. We offer standard models as well as customized models and taylor-made solutions.
Clayton steam generators are trusted worldwide in industries where reliability and stable steam supply are essential: food and beverage, chemical and pharmaceutical production, energy systems, mechanical engineering and any application where downtime is not an option.
FILTER has been the official Clayton representative for decades. Through us, customers have access to the full range of Clayton products and solutions. Our engineering team provides complete project support—from design, sizing and delivery to installation, commissioning and long-term maintenance. With over 30 years experience and numerous successful installations, we help industries achieve faster, safer and more cost-effective steam production.
Clayton steam system solutions
Steam generators
Clayton offers steam generators for every type of industrial application. FILTER’s experts will help you select the right model for your specific needs — whether you require a fired steam generator, a Steam Master unit, an electric steam generator, a superheated steam generator or a high-pressure steam generator.
Exchaust gas boilers for engines, turbines and furnace
Clayton exhaust gas boilers recover waste heat from a wide range of sources — including diesel engines, small gas turbines, enamel ovens, stress-relieving ovens and more — and convert it into high-quality steam or hot water.
This increases overall system efficiency and reduces operating costs. For futher information contact us.
Clayton steam generators – high-efficiency industrial steam systems
Clayton electrical steam generator
Clayton’s electric steam generators offer a clean, efficient and fully emission-free alternative to traditional fossil-fuel boilers. Because no gas or oil connection is required, these units do not need a chimney and can be installed almost anywhere. The generators are heated by high-grade stainless steel elements and use Clayton’s unique forced-circulation technology to ensure stable, high-quality steam production. Solid-state relays allow the system to handle fluctuating loads with ease while keeping maintenance needs extremely low.
Thanks to their modular design, electric steam generators can be expanded from 50 kW upwardswithout limits, and they integrate seamlessly with hybrid systems or heat pumps.
Key benefits:
Zero-emission steam production
High Power Factor – power factor of 1, reducing energy cost by up to 25% by minimizing reactive power
High Efficiency – the V-models are designed to be 99.6% efficient
Highest Quality Steam – delivers 99% dry steam even under fluctuating load conditions
Very low maintenance requirements
Fully modulating output
Fast start-up — only 5 minutes from cold
Clayton Smart Control (included)
Clayton fired steam generators
Clayton Steam Generators are among the most efficient and reliable industrial steam solutions available today. Their compact E-series coil design allows steam production within minutes, making Clayton one of the fastest steam generator technologies on the market. With lower fuel consumption, reduced blowdown, and minimal standby losses, Clayton systems deliver exceptional energy efficiency and significantly lower operating costs.
Manufactured in-house using high-quality components, Clayton steam generators offer industry-leading safety, long service life and short payback periods. These features make them a preferred choice for companies seeking a durable, cost-effective and sustainable steam solution.
Key benefits:
High-efficiency industrial steam generation
Fast start-up (5min) and compact footprint
Highest Quality Steam – delivers 99.5% dry steam at all steam loads
Low maintenance
Fully automatic
Clayton Steam Master (CSM)
Clayton Steam Master-Class Units are designed for small and medium industrial applications that require reliable, easy-to-operate and energy-efficient steam production. Built with Clayton’s proven coil technology and fully in-house engineered components, the CSM-Class delivers fast start-up, high efficiency and exceptionally stable steam output.
With a one-touch start and fully automated operation, the Steam Master can run for an entire week without operator intervention, making it one of the most user-friendly and low-maintenance steam systems on the market. Its compact footprint and modular design allow effortless integration into new or existing facilities.
Key benefits:
Five-minute start-up time
Touchscreen control and fully automatic operation
High efficiency with modulating output
Low emissions and 100% explosion-proof design
Runs unsupervised for extended periods
Easy to operate, minimal maintenance
Clayton high pressure steam generators
Clayton’s high pressure steam generators provide reliable high-pressure steam for a wide range of industrial applications, including auxiliary boilers in power plants, thermal enhanced oil recovery (TEOR), and any process where high-pressure steam is essential. Because these units are based on the same design as Clayton’s saturated steam generators, they offer all of the same key advantages — with the added capability of high-pressure operation. All units can be supplied with high pressure steam up to 200 bar.
Rapid start-up: quick-start boiler starts quickly from a cold state to full output in approximately 15-30 minutes
Frequently Asked Questions about Clayton steam solutions
What happens during a power outage or pressure drop?
Clayton steam systems are designed to always keep safety first. If there’s a power outage or sudden pressure drop, the system automatically shuts down in a safe state so no unsafe conditions can develop.
For extra reliability, the controls can be supported by a battery or UPS (uninterruptible power supply), which keeps the safety and monitoring systems live until power is restored. Once normal power returns, the unit can be restarted quickly and easily.
This way, you can be confident that your system is always protected, even in unexpected situations.
How fast is the start-up time of the steam generator?
Clayton steam generators are designed for very short start-up times (5–10 minutes). Unlike conventional boilers that may take hours to reach operating pressure, a Clayton unit can typically produce usable steam in just a few minutes from a cold start. Thanks to the unique coil design and low water content, the system reacts quickly to demand changes and ensures steam is available whenever needed.
This rapid start-up not only improves production flexibility but also reduces energy waste, since the generator does not need to stay running when steam is not required.
How stable is the steam pressure under variable load conditions?
Clayton steam generators are known for their exceptional steam pressure stability, even under rapidly changing load conditions. Thanks to the unique coil design, controlled water flow system, and a fully modulating burner with a turndown ratio of up to 1:8, the generator can react almost instantly to fluctuations in steam demand.
This ensures the pressure remains steady without the swings often seen in conventional boilers. As a result, your production processes benefit from consistent steam quality and pressure, which is especially important in applications such as food & beverage, pharmaceuticals, and other industries where product quality depends on reliable steam supply.
What steam quality can I expect?
Clayton steam generators consistently deliver culinary steam, FDA-approved for food applications, with a dryness fraction of 99.5% or higher. This is achieved thanks to the unique water tube coil design, precise feedwater control, and the Clayton steam separator, which is an essential component ensuring virtually no carryover of water droplets.
This means you get dry, saturated steam that is ideal for applications where product quality, process efficiency, and equipment protection are critical. In industries such as food & beverage, brewing, pharmaceuticals, and chemicals, this high steam quality ensures consistent results and reduces the risk of contamination or scaling in your process equipment.
For special projects, Clayton can also supply superheated steam of very high quality, making it suitable for demanding applications such as steam turbines and other processes where superheated steam is required.
How long is the lifespan of a Clayton steam generator ?
A Clayton steam generator is built for durability and long-term industrial use. With proper operation, water treatment, and regular maintenance, many units remain in reliable service for 20 to 30 years or more.
Lifespan depends on several factors:
Water quality & treatment – correct feedwater chemistry prevents scaling and corrosion.
Preventive maintenance – routine service ensures optimal performance and early detection of wear.
Operating conditions – Clayton’s design tolerates frequent start/stop cycles far better than conventional boilers.
Upgrades & refurbishments – retrofitting controls, burners, or other components can extend useful life even further.
With proper care, a Clayton generator provides dependable, efficient steam for decades.
What about efficiency?
The specific energy consumption per kilogram of steam depends on the Clayton model, fuel type, operating conditions, and process requirements.
Because every installation is different, the most accurate way to evaluate performance is to calculate it based on your actual steam demand and operating profile.
Clayton steam generators are designed to be highly efficient, with rapid start-up and low standby losses, ensuring that energy is only used when steam is required.
To find out your potential savings, we recommend using the Clayton Energy Savings Calculator, or contacting our team for a tailored energy efficiency analysis.
Have more questions?
You can find additional FAQs and answers on the Clayton page, or contact our energy engineering team for support.
If you'd like to learn more about Clayton technology and products, feel free to explore their website or reach out to our FILTER energy engineering team — we’re always happy to help.
